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⚙️ Thread Grinder

CGK-1500 CNC High-Precision Thread Grinder

A long-bed CNC thread grinder for ball screws, planetary screws and trapezoidal screws up to 1500 mm long and Φ360 mm in diameter. Full closed-loop control and automatic grinding cycles deliver Ra 0.32 μm thread surfaces.
Φ12–Φ360
Grindable Diameter
1500 mm
Thread Length
Ra≤0.32 μm
Surface Roughness
±25°
Helix Angle

Grind Long Precision Threads in One Pass

The CGK-1500 extends high-accuracy thread grinding to ball screws and planetary screws up to 1500 mm long.

CGK-1500 CNC high-precision thread grinder finishing a long ball screw in a grinding shop

The CGK-1500 is a CNC high-precision thread grinder for the rolling-function-components industry. It finish-grinds arc ball screws, planetary screws, high-precision trapezoidal screws and other thread profiles on workpieces from Φ12 mm up to Φ360 mm, with grindable thread lengths up to 1500 mm and 1600 mm between centers. A moving-table design, industrial CNC control and full closed-loop feedback from precision linear scales and a rotary encoder maintain profile accuracy to 0.005 mm within a 2π arc and 0.008 mm over any 300 mm span. The machine supports single-pass and fully automatic grinding cycles, multi-start threads from 1 to 99 starts, dynamic tool setting, pitch compensation, pitch-taper compensation and automatic wheel-dress compensation, achieving thread surface roughness down to Ra 0.32 μm.

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Key Features & Working Principle

Six capabilities that make the CGK-1500 the right choice for long, large-diameter precision screws.

1️⃣

1500 mm Thread Length

The moving worktable covers thread lengths up to 1500 mm with 1600 mm between centers for long ball screws and lead screws.

2️⃣

Large Diameter Range

Grinds workpieces from Φ12 mm to Φ360 mm, or down to Φ6 mm on special order, covering small to large power-transmission screws.

3️⃣

Full Closed-Loop CNC Control

Precision linear scales on linear axes and a rotary encoder on the work spindle feed back to the CNC for stable, repeatable positioning.

4️⃣

Single-Pass & Automatic Cycles

Choose single-pass grinding for setup and proving, or fully automatic cycle grinding for long production runs.

5️⃣

Multi-Start Thread Grinding

The CNC control grinds 1 to 99 starts automatically, eliminating manual indexing on multi-start worms and ball screws.

6️⃣

Intelligent Compensation

Dynamic tool setting, pitch compensation, pitch-taper compensation and automatic wheel-dress compensation keep thread geometry consistent.

Why Choose the CGK-1500

When screws get longer and larger, a dedicated long-bed thread grinder is the only way to hold micron-level accuracy.

🎯

Long-Part Capability

1500 mm grindable thread length and 1600 mm between centers handle the long ball screws used in large machine tools and presses.

🏆

High Profile Accuracy

Profile error within a 2π arc is held to 0.005 mm, and cumulative error over 300 mm is within 0.008 mm.

⚙️

Mirror Surface Finish

Thread surface roughness reaches Ra≤0.32 μm, giving ball and planetary screws the smooth raceways needed for long life and low noise.

📐

Wide Pitch & Helix Range

Metric pitches from 1.5 mm to 48 mm, imperial threads from 2 to 18 TPI, module threads from 1 to 18 and helix angles up to ±25° cover most screw specifications.

🛡️

Heavy Rigid Construction

A 12 000 kg machine weight, high-strength alloy cast-iron bed and precision-scraped guideways control vibration and thermal drift on long parts.

💰

Multi-Start Productivity

Programmable 1–99 starts eliminate manual indexing and rechucking, improving throughput on multi-start planetary and ball screws.

CGK-1500 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-1500
Model — CNC thread grinder
Max grindable diameter (disc type) mm Φ360
Max grindable diameter with steady rest mm Φ160
Min grindable diameter mm Φ12 (Φ6 on request)
Max distance between centers mm 1600
Max grindable thread length mm 1500
Center height mm 210
Metric thread pitch mm 1.5–48
Imperial thread pitch TPI 2–18
Module thread range module 1–18
Max grindable helix angle — ±25°
Grindable thread starts — 1–99
Workpiece speed rpm 0–150
Table moving speed m/min 0–5.0
Wheel carriage in/out speed m/min 0–5.0
Dresser feed speed m/min 0–1
X / Y / Z axis resolution mm 0.001
C-axis resolution — 0.001°
Wheel carriage cross travel mm 220
Wheel spindle speed rpm 1000–3000
Grinding wheel size (OD × ID) mm Φ500 × Φ305
Overall dimensions (L × W × H) mm 6000 × 2200 × 2100
Machine weight kg 12000
Helical accuracy within 2π arc mm ≤0.005
Helical accuracy over 300 mm mm ≤0.008
Thread surface roughness μm Ra≤0.32

Applications

Built for manufacturers of long precision threaded drive components.

🔩
Arc Ball Screws
Long ball-screw raceway grinding
⚙️
Planetary Roller Screws
Planetary screw thread grinding
📐
Trapezoidal Screws
High-precision trapezoidal threads
🔧
Worms
Long power-transmission worms
🏭
Custom Thread Profiles
Special tooth forms and pitches
🤖
Rolling-Function Components
Linear-motion drive parts

Frequently Asked Questions

What parts can the CGK-1500 grind?
The machine grinds high-precision arc ball screws, planetary screws, trapezoidal screws, worms and other thread profiles on workpieces from Φ12 mm to Φ360 mm.
What is the maximum thread length and diameter?
It grinds thread lengths up to 1500 mm with 1600 mm between centers. The maximum grindable diameter is Φ360 mm, or Φ160 mm when using a steady rest. Special order supports diameters down to Φ6 mm.
What pitch and helix range can be ground?
Metric pitches from 1.5 mm to 48 mm, imperial threads from 2 to 18 TPI, module threads from 1 to 18 and helix angles up to ±25°.
How is grinding accuracy maintained?
An industrial CNC system with full closed-loop feedback from precision linear scales and a rotary encoder controls all axes. Pitch, pitch-taper and wheel-dress compensation corrects process variation automatically.
What makes the CGK-1500 different from smaller thread grinders?
The CGK-1500 adds 1500 mm thread length and Φ360 mm diameter capacity while using the same CNC control, multi-start capability and compensation functions as the smaller machines. It is also heavier — 12 000 kg — for stability on long parts.
What information is needed for a quotation?
Send us your workpiece diameter and length, thread form and pitch, helix angle, number of starts, accuracy class and surface-finish requirements, material and hardness, and annual volume. Include power supply and workshop layout details — we will configure the CGK-1500 and prepare a quotation.

Configure a CGK-1500 Thread Grinder

Send us your workpiece diameter and length, thread form and pitch, helix angle, number of starts, accuracy class and surface-finish requirements, material and hardness, and annual volume. Our engineering team will configure the CGK-1500 and prepare a quotation.

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