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⚙️ Boring & Scraping Machine

CGK-19 / CGK-74 CNC Electrode Double-End Boring and Scraping Machine

A full CNC machine that bores and scrapes both ends of a graphite electrode body in one setup. Two model sizes cover Φ300–Φ900 mm diameters and 1600–3370 mm lengths, with end-face flatness and thread-centerline perpendicularity held within ≤0.03 mm.
Φ300–Φ900 mm
Electrode Diameter
≤0.03 mm
End-Face Flatness
37–45 kW
Main Motor
26–35 t
Machine Weight

Both Ends Bored and Scraped in One Setup

The CGK-19 and CGK-74 prepare graphite electrode bodies with parallel end faces and accurately centered holes before downstream threading.

CGK-19 / CGK-74 CNC electrode double-end boring and scraping machine in a production plant

Before an electrode body can be threaded, both end faces must be flat and perpendicular to the axis, and both center holes must be accurately located. The CGK-19 / CGK-74 performs double-end boring and scraping in one clamping, so the two end faces share the same datum and the center holes remain coaxial. A purpose-built CNC control, precision AC servo drives and a heavy, vibration-damped bed keep end-face flatness and thread-centerline perpendicularity within 0.03 mm. The machine is designed as a standalone cell and also integrates into automatic electrode-body processing lines.

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Key Features & Working Principle

Six capabilities that make double-end boring and scraping accurate and production-ready.

1️⃣

Double-End Boring & Scraping

Both end faces are scraped and both center holes are bored in one clamping, so the faces are parallel and the holes are coaxial from the same datum.

2️⃣

Full CNC Axis Control

Every cutting and positioning axis is CNC controlled, removing mechanical transmission error and giving repeatable setup from part to part.

3️⃣

Floating Length Positioning

A CNC length-floating or fixed-length positioning system replaces complex mechanical/hydraulic stops, simplifying setup and raising automation.

4️⃣

Sectional Cutting-Load Programming

The program distributes cutting load by section across the cut, keeping tool engagement steady and protecting surface finish and tool life.

5️⃣

Heavy Linear Guideways

Precision heavy-duty linear rolling guideways carry the moving axes under high cutting forces while maintaining long-term accuracy and durability.

6️⃣

Two Model Sizes

CGK-19 covers Φ300–Φ800 mm × 1600–3200 mm; CGK-74 covers Φ450–Φ900 mm × 1600–3370 mm, so plants choose the size that matches their product mix.

Why Choose the CGK-19 / CGK-74

Against separate lathes or manual scraping, the CGK-19 / CGK-74 wins on accuracy, throughput and integration with electrode-body lines.

🎯

One-Datum End Geometry

Both ends are machined in one clamping, so end-face flatness and thread-centerline perpendicularity stay within 0.03 mm without cumulative setup error.

🏆

Built for Production Lines

The machine works as a standalone cell or as a supporting unit in automatic graphite electrode-body processing lines.

⚙️

Wide Electrode Coverage

Two model sizes span Φ300–Φ900 mm diameters and up to 3370 mm lengths, covering most HP/UHP/RP electrode bodies.

📐

Heavy, Stable Bed

Machine weights of 26 t (CGK-19) and 35 t (CGK-74) absorb cutting forces and damp vibration during double-end machining.

🛡️

Balanced, Stable Cutting

Sectional load programming spreads cutting forces evenly across the cut, improving finish and reducing tool breakage in hard graphite grades.

💰

Lower Handling Cost

One setup, one operator and automatic cycles reduce handling time and rework compared to boring and scraping each end separately.

CGK-19 / CGK-74 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-19 CGK-74
Model — CGK-19 CGK-74
Machined electrode diameter mm Φ300–Φ800 Φ450–Φ900
Machined electrode length mm 1600–3200 1600–3370
Main motor power kW 37 45
Spindle speed rpm 220 stepless 220 stepless
Thread centerline-to-end-face perpendicularity mm ≤0.03 ≤0.03
End-face flatness mm ≤0.03 ≤0.03
Machine weight t 26 35
Overall dimensions (L×W×H) mm 9000×3400×2600 8800×3100×2600

Materials & Industries Served

Designed for carbon plants preparing graphite electrode bodies before threading and final assembly.

🔩
Graphite Electrode Body End Prep
Φ300–Φ900 · 1600–3370 mm
⚡
UHP / HP / RP Electrodes
Pre-thread end machining
🏭
Electrode Manufacturing Plants
Body + nipple matched production
🔗
Electrode-Body Processing Lines
Standalone or in-line integration
🔥
Electric Arc Furnace Steelmaking
EAF · Ladle furnace electrodes
🔄
Mixed-Spec Body Production
CGK-19 / CGK-74 program selection

Frequently Asked Questions

What does a double-end boring and scraping machine do?
It prepares graphite electrode bodies by scraping both end faces flat and boring both center holes in one clamping. The CGK-19 / CGK-74 ensures the two end faces are parallel and the holes are coaxial, which is essential before downstream threading.
What electrode sizes can the CGK-19 and CGK-74 process?
The CGK-19 processes electrode bodies from Φ300 mm to Φ800 mm in diameter and 1600 mm to 3200 mm in length. The CGK-74 processes diameters from Φ450 mm to Φ900 mm and lengths from 1600 mm to 3370 mm.
What accuracy does the CGK-19 / CGK-74 achieve?
Both models hold thread centerline-to-end-face perpendicularity within 0.03 mm and end-face flatness within 0.03 mm. These tolerances ensure clean seating and alignment when the electrode body is later threaded and joined into a furnace column.
How does the length positioning system work?
The machine uses CNC-controlled length positioning instead of mechanical or hydraulic stops. Operators select floating or fixed-length mode through the part program, which simplifies changeover and improves repeatability.
What control system does the machine use?
All motion axes are controlled by a purpose-built CNC system with precision AC servo drives. Stored part programs manage cutting parameters, sectional load distribution and length positioning for different electrode specifications.
What information is needed for a quotation?
Send us your electrode diameter and length range, production target, electrode grade, and whether you need the machine as a standalone cell or as part of an automatic processing line. Include workshop layout, power supply and foundation details so our engineering team can recommend the CGK-19 or CGK-74 configuration.

Configure a CGK-19 / CGK-74 for Your Electrode Body Production

Send us your electrode diameter and length range, production target, electrode grade, and whether the machine will run as a standalone cell or within an automatic processing line. Include power supply, foundation and workshop layout details — our engineering team will recommend the CGK-19 or CGK-74 configuration and prepare a quotation.

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