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⚙️ Boring & Facing Machine

CGK-43 CNC Carbon Electrode Double-End Boring and Facing Machine

A full CNC machine that bores and faces both ends of a large carbon electrode in one setup. Dual 75 kW main drives cover Φ800–Φ1200 mm workpieces up to 3000 mm long, keeping end-face-to-thread-center perpendicularity within 0.06 mm.
Φ800–Φ1200 mm
Workpiece Diameter
0.06 mm
Perpendicularity
2×75 kW
Main Motor
38 t
Machine Weight

Both Ends Bored and Faced in One Setup

The CGK-43 prepares large carbon electrodes with parallel end faces and centered holes before downstream threading.

CGK-43 CNC carbon electrode double-end boring and facing machine in a production plant

Before large carbon electrodes can be threaded, both end faces must be flat and perpendicular to the axis, and both center holes must be accurately located. The CGK-43 performs double-end boring and facing in one clamping, so the two end faces share the same datum and the holes remain coaxial. Dual 75 kW main motors deliver the power needed for heavy cuts on electrodes up to Φ1200 mm, while automatic end-face floating positioning, a crack-prevention hydraulic chuck and integrated dust collection keep perpendicularity within 0.06 mm and protect the workshop environment.

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Key Features & Working Principle

Six capabilities that make the CGK-43 productive on large carbon electrodes.

1️⃣

Double-End Boring & Facing

Both end faces are faced and both center holes are bored in one clamping, so the faces are parallel and the holes are coaxial from the same datum.

2️⃣

Dual 75 kW Main Drives

Two 75 kW motors deliver the torque needed to bore and face large-diameter carbon electrodes without stalling or tearing the surface.

3️⃣

Automatic End-Face Floating Positioning

The machine references the workpiece end face automatically with a floating system, compensating for blank-length variation and setting the machining datum correctly.

4️⃣

Crack-Prevention Hydraulic Chuck

A single-action or three-jaw hydraulic chuck clamps the outer diameter with the clamping point set inside the bore, reducing the risk of cracking brittle carbon electrodes.

5️⃣

Two-Axis CNC with Safety Logic

The CNC system provides travel-limit protection, software and hardware limit protection, fault detection and alarm functions for safe unattended operation.

6️⃣

Built-In Dust Collection & Lubrication

A dust hood with two extraction ports captures carbon dust at the source, while circulating oil cooling and automatic lubrication protect the spindle bearings, guideways and ball screws.

Why Choose the CGK-43

Against separate boring and facing operations, the CGK-43 wins on datum accuracy, power and integration.

🎯

One-Datum End Geometry

Both ends are machined in one clamping, so end-face-to-thread-center perpendicularity stays within 0.06 mm without cumulative setup error.

🏆

Heavy Dual Motor Power

Dual 75 kW drives handle the heavy boring and facing loads of large carbon electrodes up to Φ1200 mm in diameter.

⚙️

Brittle-Material Clamping

The hydraulic chuck clamps the outer diameter while the clamping point sits inside the bore, reducing clamping stress on carbon electrodes.

📐

Cleaner, Safer Workshop

A cutter dust hood with two suction ports captures carbon dust at the source, while automatic lubrication and cooling extend spindle and drive life.

🛡️

High Automation

Except for loading and unloading, all motions are automatic, including end-face floating positioning, boring/facing cycles and fault monitoring.

💰

Configurable for the Plant

A coolant system can be added on request, and the CNC program library stores profiles for different electrode specifications.

CGK-43 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-43
Model — CGK-43
Machined workpiece diameter mm Φ800–Φ1200
Machined workpiece length mm 1500–3000
Main motor power kW 2×75
Carbon electrode outer diameter tolerance mm ±0.3
Carbon electrode thread diameter tolerance mm ±0.1
End face-to-thread center perpendicularity tolerance mm 0.06
Machine weight t 38
Overall dimensions (L×W×H) mm 9000×3400×2600

Materials & Industries Served

Designed for plants preparing large carbon electrodes for high-current submerged-arc furnace applications.

🔩
Carbon Electrode End Prep
Φ800–Φ1200 · 1500–3000 mm
⚡
Submerged Arc Furnaces
Silicon · Ferroalloy · SAF electrodes
🏭
Carbon Electrode Plants
Boring and facing before threading
🌿
Silicon Metal Production
Large-diameter carbon electrodes
⚙️
Ferroalloy Smelting
Ferrosilicon · Ferromanganese
🔄
Mixed-Spec Electrode Production
Program-call profile changeover

Frequently Asked Questions

What is the CGK-43 used for?
It is a CNC double-end boring and facing machine for large carbon electrodes. It prepares both end faces and both center holes in one clamping before downstream threading, keeping end-face-to-thread-center perpendicularity within 0.06 mm.
What electrode sizes can the CGK-43 process?
The CGK-43 machines carbon electrodes with diameters from Φ800 mm to Φ1200 mm and lengths from 1500 mm to 3000 mm.
What accuracy does the CGK-43 achieve?
The machine holds carbon electrode outer diameter tolerance within ±0.3 mm, thread diameter tolerance within ±0.1 mm, and end-face-to-thread-center perpendicularity within 0.06 mm.
Why is the machine so heavy?
The 38 tonne bed and dual 75 kW main motors absorb the heavy cutting forces generated when boring and facing large-diameter carbon electrodes, keeping geometry stable and surface finish consistent.
How is the carbon electrode clamped without cracking?
A single-action or three-jaw hydraulic chuck grips the outer diameter of the electrode while the clamping force is applied inside the bore, reducing clamping stress on the brittle carbon material.
What information is needed for a quotation?
Send us your carbon electrode diameter and length range, production target, electrode grade, and whether you need the coolant or dust-collection configuration. Include power supply, foundation and workshop layout details — our engineering team will prepare a machine configuration with confirmed specifications and a quotation.

Configure a CGK-43 for Your Carbon Electrode Production

Send us your carbon electrode diameter and length range, production target, electrode grade, and whether you need the coolant or dust-collection configuration. Include power supply, foundation and workshop layout details — our engineering team will prepare a machine configuration with confirmed specifications and a quotation.

Request a Quote →

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