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⚙️ Thread Grinder

CGK-500 / CGK-800 / CGK-1080 CNC High-Precision Thread Grinder

A CNC thread grinder family for ball screws, planetary screws and trapezoidal screws. Three bed lengths, full closed-loop control and automatic grinding cycles deliver Ra 0.32 μm thread surfaces.
Φ8–Φ300
Grindable Diameter
380–1100 mm
Thread Length
Ra≤0.32 μm
Surface Roughness
±30°–35°
Helix Angle

Grind Precision Threads for Rolling-Function Components

The CGK-500/800/1080 series is built for finish-grinding the ball screws, planetary screws and trapezoidal screws that drive modern machine tools and automation.

CGK-500 / CGK-800 / CGK-1080 CNC high-precision thread grinder in a ball-screw grinding shop

The CGK-500 / CGK-800 / CGK-1080 is a family of CNC high-precision thread grinders for the rolling-function-components industry. It finish-grinds arc ball screws, planetary screws, high-precision trapezoidal screws and other thread profiles on workpieces up to Φ300 mm. The moving-table design covers thread lengths from 380 mm on the CGK-500 to 1100 mm on the CGK-1080, with between-centers distances from 500 mm to 1250 mm. An industrial CNC system with full closed-loop feedback controls single-pass and fully automatic grinding cycles, multi-start threads from 1 to 99 starts, dynamic tool setting, pitch compensation, pitch-taper compensation and automatic wheel-dress compensation. The result is thread geometry held to 0.004 mm within a 2π arc and surface roughness down to Ra 0.32 μm.

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Key Features & Working Principle

Six capabilities that make the CGK-500/800/1080 a complete thread-grinding solution.

1️⃣

Three Bed Lengths

CGK-500, CGK-800 and CGK-1080 cover 380 mm, 750 mm and 1100 mm grindable thread lengths for small, medium and long ball screws.

2️⃣

Full Closed-Loop CNC Control

Precision linear scale feedback on linear axes and a rotary encoder on the work spindle provide closed-loop positioning and repeatability.

3️⃣

Single-Pass & Automatic Cycles

Select single-pass grinding for setup and proving, or fully automatic cycle grinding for production runs.

4️⃣

Multi-Start Thread Grinding

The CNC control grinds 1 to 99 starts automatically, eliminating manual indexing on multi-start worms and ball screws.

5️⃣

Intelligent Compensation

Dynamic tool setting, pitch compensation, pitch-taper compensation and automatic wheel-dress compensation keep size stable.

6️⃣

Rigid Machine Construction

A high-strength alloy cast-iron bed and worktable with precision-scraped guideways support heavy grinding cuts without size drift.

Why Choose the CGK-500 / CGK-800 / CGK-1080

A dedicated thread grinder delivers the profile accuracy and surface finish that turning or milling cannot reach on hardened screws.

🎯

Micron-Level Thread Accuracy

Profile error within 2π arc is held to 0.004 mm, and cumulative error over 300 mm is within 0.005 mm on all three models.

🏆

Mirror Surface Finish

Thread surface roughness reaches Ra≤0.32 μm, giving ball screws and planetary screws the smooth raceways needed for long life and low noise.

⚙️

Wide Pitch Coverage

Metric pitches from 0.5 mm to 48 mm, imperial threads from 2 to 18/48 TPI and module threads from 1 to 18 cover most ball and trapezoidal screw specifications.

📐

Large Helix Angle Range

CGK-500 and CGK-800 grind helix angles up to ±30°; CGK-1080 extends the range to ±35° for steeper lead screws.

🛡️

Matched to Part Length

Three bed lengths let you match machine investment to your typical screw length instead of oversizing every machine.

💰

Planetary-Screw Ready

The control resolution, multi-start capability and high wheel-spindle speed support the complex thread forms used in planetary roller screws.

CGK-500 / CGK-800 / CGK-1080 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-500 CGK-800 CGK-1080
Model — CNC thread grinder CNC thread grinder CNC thread grinder
Max grindable diameter (disc type) mm Φ300 Φ300 Φ300
Max grindable diameter with steady rest mm Φ80 Φ80 Φ80
Min grindable diameter mm Φ8 Φ8 Φ10
Max distance between centers mm 500 800 1250
Max grindable thread length mm 380 750 1100
Center height mm 180 180 245
Metric thread pitch mm 0.5–48 0.5–48 0.5–48
Imperial thread pitch TPI 2–18 2–18 2–48
Module thread range module 1–18 1–18 1–18
Max grindable helix angle — ±30° ±30° ±35°
Grindable thread starts — 1–99 1–99 1–99
Workpiece speed rpm 0–80 0–80 0–100
Table moving speed m/min 0–5.0 0–5.0 0–5.0
Wheel carriage in/out speed m/min 0–5.0 0–5.0 0–5.0
Dresser feed speed m/min 0–1 0–1 0–1
X / Y / Z axis resolution mm 0.001 0.001 0.001
C-axis resolution — 0.001° 0.001° 0.001°
Wheel carriage cross travel mm 150 150 220
Wheel spindle speed rpm 1000–3000 1000–3000 1000–3000
Grinding wheel size (OD × ID) mm Φ400 × Φ203 Φ400 × Φ203 Φ500 × Φ305
Overall dimensions (L × W × H) mm 3000 × 2000 × 2000 3500 × 2000 × 2000 5100 × 2700 × 2250
Machine weight kg 5000 6000 11000
Helical accuracy within 2π arc mm ≤0.004 ≤0.004 ≤0.004
Helical accuracy over 300 mm mm ≤0.005 ≤0.005 ≤0.005
Thread surface roughness μm Ra≤0.32 Ra≤0.32 Ra≤0.32

Applications

Built for manufacturers of precision threaded drive components across machine-tool, automation and heavy-equipment industries.

🔩
Arc Ball Screws
Ball-screw raceway grinding
⚙️
Planetary Roller Screws
Planetary screw thread grinding
📐
Trapezoidal Screws
High-precision trapezoidal threads
🔧
Worms
Power-transmission worm profiles
🏭
Custom Thread Profiles
Special tooth forms and pitches
🤖
Rolling-Function Components
Linear-motion drive parts

Frequently Asked Questions

What parts can the CGK-500 / CGK-800 / CGK-1080 grind?
The machines grind high-precision arc ball screws, planetary screws, trapezoidal screws, worms and other thread profiles on workpieces up to Φ300 mm.
What thread lengths do the three models cover?
CGK-500 grinds threads up to 380 mm long with 500 mm between centers. CGK-800 covers 750 mm thread length and 800 mm between centers. CGK-1080 covers 1100 mm thread length and 1250 mm between centers.
What pitch and helix range can be ground?
Metric pitches from 0.5 mm to 48 mm, imperial threads from 2 to 18 TPI on CGK-500/800 and 2 to 48 TPI on CGK-1080, and module threads from 1 to 18. Helix angles reach ±30° on CGK-500/800 and ±35° on CGK-1080.
How is grinding accuracy maintained?
An industrial CNC system with full closed-loop feedback from precision linear scales and a rotary encoder controls all axes. Pitch, pitch-taper and wheel-dress compensation corrects process variation automatically.
What is the difference between the three models?
The main differences are length capacity, center height, wheel size and weight. CGK-1080 also extends the imperial thread range to 48 TPI and the helix angle to ±35°, and uses a larger Φ500 mm wheel. CGK-500 and CGK-800 share most specifications except between-centers distance and thread length.
What information is needed for a quotation?
Send us your workpiece diameter and length, thread form and pitch, helix angle, number of starts, accuracy class and surface-finish requirements, material and hardness, and annual volume. Include power supply and workshop layout details — we will recommend CGK-500, CGK-800 or CGK-1080 and prepare a quotation.

Configure a CGK-500 / CGK-800 / CGK-1080 Thread Grinder

Send us your workpiece diameter and length, thread form and pitch, helix angle, number of starts, accuracy class and surface-finish requirements, material and hardness, and annual volume. Our engineering team will recommend CGK-500, CGK-800 or CGK-1080 and prepare a quotation.

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