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⚙️ CNC Worm Grinder

CGK-90 / CGK-90S CNC Worm Grinder

An eight-axis CNC worm grinder for cylindrical worms, trapezoidal screws and ball screws. Closed-loop control, diamond-disc wheel dressing and automatic compensation deliver Class 4–5 worm accuracy and Ra 0.32 μm surface finish.
Φ10–Φ200
Grindable Diameter
Class 4–5
Worm Accuracy
Ra≤0.32 μm
Surface Roughness
8-Axis CNC
Control Axes

Precision Grinding for Worms and Lead Screws

The CGK-90 and CGK-90S cover the full range of cylindrical worm profiles used in power transmission, steering systems and linear-motion drives.

CGK-90 / CGK-90S CNC worm grinder in a precision machining shop

The CGK-90 / CGK-90S is an eight-axis CNC worm grinder designed for finish-grinding cylindrical worms, trapezoidal lead screws and ball screws. Workpiece rotation and longitudinal table movement are interpolated to generate the thread helix, while a diamond-disc dresser trims the grinding-wheel profile under CNC control. Full closed-loop feedback on the table, wheel carriage and headstock rotary axes keeps pitch, lead angle and profile within Class 4–5 worm accuracy, with surface roughness down to Ra 0.32 μm. The CGK-90 offers 850 mm between centers for longer worms; the CGK-90S offers a 500 mm compact configuration for shorter, high-volume parts.

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Key Features & Working Principle

Eight CNC axes and closed-loop feedback give the CGK-90 series the accuracy and flexibility worm manufacturers need.

1️⃣

Eight-Axis CNC Worm Grinding

Eight CNC axes with three-axis simultaneous interpolation control workpiece rotation, table travel, wheel-carriage motion and rotary orientations.

2️⃣

Diamond-Disc Wheel Dressing

A diamond-disc dresser trims the wheel profile through two-axis CNC interpolation, controlled by dedicated worm-profile dressing routines.

3️⃣

Built-In Wheel Spindle Motor

The grinding-wheel spindle is driven by a built-in AC permanent-magnet synchronous motor for smooth high-speed rotation and fast response.

4️⃣

Full Closed-Loop Control

Precision linear scales on table longitudinal and wheel-carriage transverse axes, plus an angle encoder on the headstock, provide full closed-loop positioning.

5️⃣

Broad Worm Profile Coverage

Grinds ZN, ZA, ZI, ZK and ZC1 cylindrical worms, and is equally suited to trapezoidal screws and ball screws.

6️⃣

Automatic Dressing Compensation

Wheel-carriage transverse movement automatically compensates dressing amount, keeping wheel profile and part size stable across batches.

Why Choose the CGK-90 / CGK-90S

A dedicated worm grinder outperforms general-purpose thread grinders on profile accuracy, surface finish and worm-specific kinematics.

🎯

Class 4–5 Worm Accuracy

Achieves Class 4 accuracy for 1–2 start worms and Class 5 for 3+ start worms, meeting precision transmission and measurement requirements.

🏆

Mirror Surface Finish

Thread surface roughness reaches Ra≤0.32 μm, reducing friction and extending the life of mating worm wheels and nuts.

⚙️

Between-Centers Clamping

Workpieces locate on center holes and clamp between headstock and tailstock; a steady rest supports long shafts to control deflection.

📐

Wide Pitch Range

Metric thread pitches from 1 mm to 24 mm and imperial threads from 3 to 24 TPI cover standard and specialty worm specifications.

🛡️

±40° Lead Angle

A maximum lead angle of ±40° handles both shallow-pitch and steep-helix worms in a single setup.

💰

Two Length Configurations

CGK-90 with 850 mm between centers for long worms, and CGK-90S with 500 mm for compact, high-volume production cells.

CGK-90 / CGK-90S — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-90 CGK-90S
Model — CNC worm grinder CNC worm grinder
Max mounting diameter mm 200 200
Max distance between centers mm 850 500
Max grindable diameter mm 200 200
Min grindable diameter mm 10 10
Max table travel mm 700 400
Module thread range module 1–12 1–12
Metric thread pitch mm 1–24 1–24
Imperial thread pitch TPI 3–24 24
Max grindable thread lead mm 150 100
Max grindable lead angle — ±40° ±40°
Max workpiece weight kg 35 25
Grindable thread starts — 1–99 1–99
Max wheel peripheral speed m/s 45 45
Grinding wheel size (OD × ID) mm Φ400–Φ300 × Φ203 Φ400–Φ300 × Φ203
Wheel thickness mm 10 / 20 10 / 20
Thread surface roughness μm Ra≤0.32 Ra≤0.32

Worm Types & Applications

One grinder covers the standard cylindrical worm families and lead-screw forms used in power transmission and motion control.

📐
ZN Normal Straight-Profile Worms
Normal rectilinear tooth profile
📏
ZA Axial Straight-Profile Worms
Axial rectilinear tooth profile
⚙️
ZI Involute Worms
Involute helicoid profile
🔩
ZK Conical Envelope Worms
Conical tool envelope profile
🔧
ZC1 Arc Cylindrical Worms
Concave circular-arc profile
🏭
Trapezoidal & Ball Screws
Lead screws and ball-screw worms

Frequently Asked Questions

What worm profiles can the CGK-90 / CGK-90S grind?
The grinder covers ZN (normal straight), ZA (axial straight), ZI (involute), ZK (conical envelope) and ZC1 (arc cylindrical) worms. It can also finish-grind trapezoidal lead screws and ball screws.
What worm accuracy class does it achieve?
For 1–2 start worms the machine reaches Class 4 accuracy; for 3 or more starts it reaches Class 5 accuracy, verified by closed-loop positioning and precision dressing.
What is the difference between CGK-90 and CGK-90S?
CGK-90 has 850 mm between centers and 700 mm table travel for longer worms up to 35 kg. CGK-90S is a compact version with 500 mm between centers, 400 mm travel and 25 kg capacity for shorter, high-volume parts.
How is the grinding-wheel profile dressed?
A diamond-disc dresser trims the wheel profile through two-axis CNC interpolation. Dedicated worm-profile dressing routines calculate the required shape, and the wheel carriage advances automatically to compensate dressing amount.
How does the machine maintain accuracy?
Precision linear scales close the loop on table longitudinal and wheel-carriage transverse axes, while an angle encoder closes the loop on the headstock rotary axis. This eliminates thermal drift and backlash from the mechanical transmission.
What information is needed for a quotation?
Send us your worm type (ZN/ZA/ZI/ZK/ZC1 or screw form), module or pitch, number of starts, lead angle, diameter and length, accuracy class and surface-finish requirements, and expected volume. Also include power supply and workshop layout details — we will recommend CGK-90 or CGK-90S and prepare a quotation.

Configure a CGK-90 / CGK-90S Worm Grinder

Send us your worm type, module or pitch, number of starts, lead angle, diameter and length, accuracy class and surface-finish requirements, plus power supply and workshop layout details. Our engineering team will recommend CGK-90 or CGK-90S and prepare a quotation.

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