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⚙️ Scraping & Drilling Machine

CGK-24 CNC Joint Double-End Scraping & Center-Hole Drilling Machine

A dedicated CNC machine that scrapes both end faces and drills the centre hole of a graphite electrode nipple in one setup. Twin 7.5 kW spindles, 0.001 mm pulse-equivalent control and a 6.9 tonne bed hold length error within 0.1 mm and end-face parallelism within 0.03 mm across the Φ120–Φ431 mm nipple range.
Φ120–Φ431 mm
Nipple Diameter
177–635 mm
Nipple Length
2×7.5 kW
Main Motors
0.001 mm
Pulse Equivalent

Both Ends, One Setup, One Datum

The CGK-24 is built for plants machining graphite electrode nipples — preparing the end faces and centre hole that serve as the reference for every downstream threading operation.

CGK-24 CNC joint double-end scraping and center-hole drilling machine in a production plant

Every graphite electrode nipple needs a true centre hole and two square, parallel end faces before it can be threaded. Those surfaces are the datum the thread-combing and turning stations use to align the joint. The CGK-24 scrapes both end faces and drills the centre hole in one clamping, removing the re-clamping error that accumulates when facing and drilling are done on separate machines. The result is a nipple blank that enters the thread-combing station already centred and perpendicular, so the threads that follow run true to the axis.

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Key Features & Working Principle

Six capabilities that turn a two-machine facing-and-drilling job into one accurate setup.

1️⃣

Double-End Simultaneous Facing

Both nipple end faces are scraped in one clamping, so the two faces share the same axis and remain parallel to each other.

2️⃣

Centre-Hole Drilling

The centre hole is drilled from the same datum as the end faces, giving downstream threading stations a coaxial reference.

3️⃣

Full CNC Axis Control

Every motion axis is CNC controlled, eliminating mechanical transmission-chain error from face position and hole location.

4️⃣

Twin High-Torque Spindles

Two 7.5 kW main motors drive the facing and drilling heads through abrasive graphite without stalling or tearing the surface.

5️⃣

Rigid Cast Bed

A 6.9 tonne machine body absorbs cutting forces during double-end scraping, protecting surface finish and tool life.

6️⃣

Program-Driven Changeover

Different nipple diameters and lengths are handled by calling the stored part program — not by rebuilding fixtures or mechanical stops.

Why Choose the CGK-24

Against separate facing and drilling machines linked by manual handling, the CGK-24 wins on datum accuracy, handling damage and floor space.

🎯

Establishes the Whole Nipple Datum

The centre hole and both end faces are the references every downstream station uses; machining them together keeps them coaxial and square.

🔁

One Clamping Replaces Two Setups

Facing and drilling in one fixture removes a re-clamp, a crane move and the reference shift that often comes with it.

📐

Tight Parallelism Control

End-face parallelism is held within 0.03 mm and overall length error within 0.1 mm — the squareness a furnace joint needs.

⚙️

Wide Diameter Range

One machine covers Φ120–Φ431 mm nipple diameters and 177–635 mm lengths, so a nipple shop serves multiple electrode grades.

🛡️

Less Handling Damage

Fewer clampings and transfers mean fewer chips on finished faces and fewer bent or dropped nipple blanks.

🏗️

Compact Footprint

At 2460×1390×1400 mm, the machine replaces two standalone machines with one, freeing floor space in a busy nipple shop.

CGK-24 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-24
Model — CGK-24
Machined nipple diameter mm Φ120–Φ431
Machined nipple length mm 177–635
Main motor power kW 2 × 7.5
Spindle speed rpm 230
Pulse equivalent mm/pulse 0.001
Length error mm 0.1
Parallelism error mm 0.03
Machine weight t 6.9
Overall dimensions mm 2460×1390×1400

Materials & Industries Served

Designed for carbon plants preparing graphite electrode nipples before threading, turning and final inspection.

🔗
Graphite Electrode Nipple Preparation
End-face scraping · Centre-hole drilling
⚡
UHP / HP / RP Electrode Joints
Joint-face geometry · Current-density control
🏭
Electrode Manufacturing Plants
Body + nipple matched-set output
⚙️
Nipple Supply Workshops
Multi-customer thread standards
🔥
Electric Arc Furnace Steelmaking
EAF · Ladle furnace electrodes
🔁
Mixed-Spec Nipple Production
Φ120–Φ431 · Program-call changeover

Frequently Asked Questions

What does the CGK-24 do?
The CGK-24 is a dedicated CNC machine that scrapes both end faces of a graphite electrode nipple and drills the centre hole in one clamping. It prepares the datum surfaces that downstream threading and turning stations use to align the joint geometry.
What nipple sizes can the CGK-24 process?
The machine handles graphite electrode nipples with diameters from Φ120 mm to Φ431 mm and lengths from 177 mm to 635 mm. Different sizes are handled by loading the corresponding part program and adjusting fixturing, not by mechanical rebuilds.
What accuracy does the CGK-24 achieve?
The machine holds length error within 0.1 mm and end-face parallelism error within 0.03 mm, with a 0.001 mm pulse equivalent on CNC axes. These tolerances ensure the centre hole and end faces are square and coaxial before threading begins.
Why machine both ends in one setup?
Facing and drilling both ends in one clamping ensures the two end faces are parallel to each other and the centre hole is coaxial with the nipple axis. Separate machines introduce re-clamping error that can make the threaded joint run eccentric and overheat in the furnace.
What control system does the CGK-24 use?
All motion axes are driven by a CNC system with program-stored part profiles. Full digital control removes mechanical transmission-chain error from end-face position and centre-hole location, and stored programs let the machine switch between nipple specifications without replacing cams or stops.
What information is needed for a quotation?
Send us your nipple diameter and length range, thread standard and taper ratio, pitch, electrode grade, daily production target, and workshop layout including power supply and foundation requirements. Our engineering team returns a machine configuration with confirmed specifications and a quotation.

Configure a CGK-24 for Your Nipple Production

Send us your nipple diameter and length range, thread standard, taper ratio, pitch, electrode grade, daily throughput target, and workshop layout — including power supply and foundation requirements. Our engineering team will prepare a machine configuration with confirmed specifications and a quotation.

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