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⚙️ Groove & Bolt-Hole Machine

CGK-28 CNC Joint Milling Groove & Drilling Bolt Hole Machine

A dedicated CNC machine that mills the anti-rotation slot and drills the bolt hole on both ends of a graphite electrode nipple in one setup. Full CNC axis control, 0.001 mm pulse-equivalent resolution and a 4.2 tonne bed hold feature placement across the Φ120–Φ431 mm nipple range.
Φ120–Φ431 mm
Nipple Diameter
177–635 mm
Nipple Length
200–250 rpm
Spindle Speed
4.2 t
Machine Weight

Slot, Bolt Hole, Both Ends, One Setup

The CGK-28 is built for plants machining graphite electrode nipples — adding the handling slot and bolt hole that sit alongside the threaded end of the connector.

CGK-28 CNC joint milling groove and drilling bolt hole machine in a production plant

Large graphite electrode nipples need a machined slot for the assembly wrench and a bolt hole for the safety bolt that prevents the joint from loosening during furnace operation. The CGK-28 mills the slot and drills the bolt hole on both ends of the nipple in one clamping, using the centre hole as a shared datum. By combining milling and drilling in one setup, it removes a re-clamping step and keeps the slot and bolt hole in the correct angular and axial relationship to the thread.

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Key Features & Working Principle

Six capabilities that turn separate slotting and drilling operations into one accurate CNC cycle.

1️⃣

Slot Milling + Bolt-Hole Drilling

The machine combines the slot mill and the drill in one cycle, so the handling slot and bolt hole are produced in the same setup.

2️⃣

Double-End Processing

Both ends of the nipple are machined in one clamping, keeping the slot and hole positions rotationally aligned to each other.

3️⃣

Centre-Hole Datum Reference

The nipple is located on its centre hole, so every slot and hole is positioned from the same axis used by upstream and downstream stations.

4️⃣

Full CNC Axis Control

All cutting positions are CNC controlled, eliminating mechanical stops and template-dependent errors from feature placement.

5️⃣

Stepless Spindle Speed

The spindle runs from 200 to 250 rpm with stepless adjustment, letting the operator fine-tune speed for the graphite grade and cutter diameter.

6️⃣

Compact Bed Design

A 4.2 tonne machine body keeps the machine rigid while the compact 2060×1200×1500 mm footprint fits into existing nipple-shop layouts.

Why Choose the CGK-28

Against separate slot mills and drill presses, the CGK-28 wins on feature alignment, handling efficiency and floor space.

🎯

One Machine Finishes Two Features

Slot milling and bolt-hole drilling are done in one cycle, removing a transfer step and the stack-up error it introduces.

🔁

One Clamping Replaces Two Setups

Double-end processing in one fixture removes a re-clamp, a crane move and the reference shift that often comes with it.

📐

Consistent Feature Placement

CNC coordinates hold the slot depth, width, angle and bolt-hole position from the first piece to the last.

⚙️

Wide Diameter Range

One machine covers Φ120–Φ431 mm nipple diameters and 177–635 mm lengths, so a nipple shop serves multiple electrode grades.

🛡️

Reliable Joint Security

Accurate bolt holes and slots ensure the safety bolt and wrench features work as designed in the furnace joint assembly.

🏗️

Compact Footprint

At 2060×1200×1500 mm, the machine replaces separate slotting and drilling stations with one, freeing floor space.

CGK-28 — Technical Data

Main technical performance indicators from the factory datasheet.

Parameter Unit CGK-28
Model — CGK-28
Machined nipple diameter mm Φ120–Φ431
Machined nipple length mm 177–635
Spindle speed rpm 200–250 stepless
Pulse equivalent mm/pulse 0.001
Machine weight t 4.2
Overall dimensions mm 2060×1200×1500

Materials & Industries Served

Designed for carbon plants adding handling slots and bolt holes to graphite electrode nipples after threading and turning.

🔗
Graphite Electrode Nipple Finishing
Anti-rotation slots · Bolt holes
⚡
UHP / HP / RP Electrode Joints
High-current furnace connections
🏭
Electrode Manufacturing Plants
Body + nipple matched-set output
⚙️
Nipple Supply Workshops
Multi-customer thread standards
🔥
Electric Arc Furnace Steelmaking
EAF · Ladle furnace electrodes
🔁
Mixed-Spec Nipple Production
Φ120–Φ431 · Program-call changeover

Frequently Asked Questions

What does the CGK-28 do?
The CGK-28 is a dedicated CNC machine that mills the anti-rotation slot and drills the bolt hole on both ends of a graphite electrode nipple in one clamping. It is normally used after threading and turning to add the handling and joint-security features a furnace electrode assembly needs.
What nipple sizes can the CGK-28 process?
The machine handles graphite electrode nipples with diameters from Φ120 mm to Φ431 mm and lengths from 177 mm to 635 mm. Different sizes are handled by loading the corresponding part program and adjusting fixturing, not by mechanical rebuilds.
What accuracy does the CGK-28 achieve?
The machine operates with a 0.001 mm pulse equivalent on CNC axes. Because both ends are clamped and machined from the same centre-hole datum, the slot and bolt-hole positions stay rotationally and axially aligned with the nipple axis and with each other.
Why combine milling and drilling in one machine?
Combining slot milling and bolt-hole drilling in one setup removes a transfer between machines and keeps the angular and axial relationship between the slot and bolt hole fixed by the CNC program. Separate machines introduce re-clamping error that can misalign the features relative to the thread.
What control system does the CGK-28 use?
All cutting positions are driven by a CNC system with program-stored part profiles. Full digital control removes mechanical stops and template errors from feature placement, and stored programs let the machine switch between nipple specifications without replacing cams or fixtures.
What information is needed for a quotation?
Send us your nipple diameter and length range, slot dimensions and angular position, bolt-hole diameter and depth, thread standard and pitch, electrode grade, daily production target, and workshop layout including power supply and foundation requirements. Our engineering team returns a machine configuration with confirmed specifications and a quotation.

Configure a CGK-28 for Your Nipple Production

Send us your nipple diameter and length range, slot dimensions and position, bolt-hole size, thread standard and pitch, electrode grade, daily throughput target, and workshop layout — including power supply and foundation requirements. Our engineering team will prepare a machine configuration with confirmed specifications and a quotation.

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